Industrial Control Cable Manufacturer & Supplier
We operate a dedicated industrial cable manufacturing facility equipped with advanced multi-wire tandem extrusion lines, high-speed bunching machines, and automated optical braiding systems. With a monthly production output exceeding 3,000,000 meters, we supply standard-compliant flexible control cables to global electrical equipment OEMs, panel builders, and industrial distributors. Every batch is manufactured using electrolytic-grade copper and certified compound formulations, backed by 100% inline testing to ensure consistent electrical performance, mechanical durability, and strict adherence to international safety directives.
-
![Copper Conductor Cable]()
Copper Conductor CableThis product works for power transmission, control circuits, and signal transmission. The product uses high-quality annealed or tinned copper conductors. It has electron-beam cross-linked LSZH -
![Electric Power Cable]()
Electric Power CableThe product uses high-purity annealed copper conductors (Class 2 compact-stranded). It has XLPE insulation, an inner lining, and a PVC sheath. The product offers excellent electrical and mechanical -
![Signal Control Cable]()
Signal Control CableThe product uses tinned copper conductors with individual insulation. The cores are twisted in pairs. The bundle has an aluminum foil shield with a tinned copper drain wire. The outer sheath uses -
![Instrumentation Cable]()
Instrumentation CableThis product is made for irradiance sensors, temperature sensors, and weather station connections. The product uses tinned copper conductors with individual insulation. The cores are twisted in -
![Flexible Control Cable]()
Flexible Control CableThis product is made for solar trackers, automation equipment, and robot arms. The product uses multiple fine-strand tinned copper conductors (Class 6 ultra-flexible). The stranding pitch is -
![Control Cable 4 Core]()
Control Cable 4 CoreThe product has four tinned copper conductors with individual insulation. The outer sheath uses electron-beam cross-linked LSZH polyolefin. The product offers good insulation and mechanical -
![Control Cable 2 Core]()
Control Cable 2 CoreThe product has two tinned copper conductors with individual insulation. The outer sheath uses electron-beam cross-linked LSZH polyolefin. The product offers good insulation and mechanical -
![Industrial Control Cable]()
Industrial Control CableThis product is a heavy-duty cable for control circuits that need high mechanical strength and durability. The product uses high-purity tinned copper conductors and electron-beam cross-linked LSZH -
![Pvc Control Cable]()
Pvc Control CableThis product is made for indoor distribution board control, combiner box signals, and inverter control panels. The product uses multiple annealed copper conductors with PVC insulation. The outer -
![Shielded Control Cable]()
Shielded Control CableThe core bundle is covered with an aluminum foil tape plus a tinned copper braid. This double shielding gives the product excellent EMI protection. The outer sheath uses electron-beam cross-linked -
![Multi Core Control Cable]()
Multi Core Control CableThe product offers excellent anti-interference performance and mechanical strength. It works from -40°C to +90°C. Each core has a different color for easy identification and quick on-site wiring. -
![Multi Conductor Control Cable]()
Multi Conductor Control CableThis multi conductor control cable serves as the nerve line of automation systems. It transmits signals to machines, indicating when to start and when to stop.
Product Types
|
Cable Type |
Standard / Designation |
Shielding / Armor |
Sheath Compound |
Primary Application |
|
YY Cable |
DIN VDE 0281 / EN 50525 |
Unshielded |
Flexible PVC |
Fixed & light flex installation in dry/moist indoors |
|
CY Cable |
DIN VDE 0245 / EN 50525 |
Tinned Copper Braid (>= 85%) |
Flexible Transparent/Grey PVC |
High-EMI environments, PLC to transducer signals |
|
SY Cable |
DIN VDE 0250 |
Galvanized Steel Wire Braid (GSWB) |
Clear PVC outer |
Mechanical stress zones, heavy plant equipment |
|
LiYCY / LiYY |
DIN 47100 color-coded |
Foil + Tinned Copper Braid |
LSZH or Flame-Retardant PVC |
Process control, data transmission, panel wiring |
|
KVVP / KVV |
GB/T 9330 / IEC 60502 |
Copper Tape or Copper Braid |
Flame-Retardant PVC / PE |
Substation control circuits, power plant signal loops |
Technical Specifications & Options
|
Cross-Section (mm2) |
Stranding Structure (N x mm) |
Max Conductor Resistance at 20°C (Ohm/km) |
Core Counts Available |
Nominal Outer Diameter Range (mm) |
|
0.5 |
16 x 0.20 (Class 5) |
39.0 |
2 to 61 cores |
4.8 – 21.5 |
|
0.75 |
24 x 0.20 (Class 5) |
26.0 |
2 to 61 cores |
5.4 – 24.2 |
|
1.0 |
32 x 0.20 (Class 5) |
19.5 |
2 to 61 cores |
5.8 – 26.0 |
|
1.5 |
30 x 0.25 (Class 5) |
13.3 |
2 to 50 cores |
6.5 – 27.8 |
|
2.5 |
50 x 0.25 (Class 5) |
7.98 |
2 to 25 cores |
7.8 – 23.5 |
|
4.0 |
56 x 0.30 (Class 5) |
4.95 |
2 to 12 cores |
9.8 – 20.2 |
Conductor: Bare fine-wired copper or tinned copper (IEC 60228 / EN 60228 Class 5 flexible stranding).
Insulation: Special PVC (TI2 rating), Polyurethane (PUR), or Cross-linked Polyethylene (XLPE).
Core Identification: Black cores with white continuous numerical coding plus green/yellow ground wire (DIN VDE 0293-308), or DIN 47100 color coding for LiYCY.
Sheath Compound:
• Standard PVC: Oil-resistant per EN 50363-4-1.
• PUR (Polyurethane): Abrasion, tear, coolant, and hydrolysis resistant for drag-chain/robotic application.
• LSZH: Low-smoke zero-halogen compound meeting IEC 60754-1/-2 and IEC 61034-2.
• Voltage Rating: 300/500 V (light/medium duty), 0.6/1 kV (heavy industrial).
• Temperature Range: Static: -40°C to +80°C; Flexing: -5°C to +70°C (PUR up to +90°C).
International & European Standards: Compliant with IEC 60227, IEC 60502-1, DIN VDE 0281 / 0282, EN 50525-2-51.
North American Certifications: UL 2464, UL 2587, UL 21179 (AWM style available for export machinery OEM builders).
Fire Performance & Safety:
Self-extinguishing and flame retardant per IEC 60332-1-2 / EN 60332-1-2.
• CPR (Construction Products Regulation) compliant: Euroclass Eca, Dca, Cca options for building integration.
• Environmental Ratings: RoHS 3 (EU 2015/863), REACH compliance, CE Low Voltage Directive (2014/35/EU).
Customization & OEM Supply
Hybrid Core Configurations:
Mixed power cores and twisted-pair signal cores under a single outer sheath.
Jacket Color & Marking:
Custom sheath colors (Grey RAL 7001, Orange RAL 2003, Black, Blue) with meter-marked ink-jet printing of customer part numbers and brand names.
Increased Shielding Density:
Custom tinned copper braid density up to 90% or combination Aluminum-Mylar foil + 85% braid coverage for extreme EMI/RFI interference zones.
Armor & Outer Protection:
Steel wire braid (SY style), corrugated steel tape, or direct-burial polyethylene (PE) outer jackets.
Quality Control & Testing
Inline Spark Testing:
100% inline high-voltage spark testing across all extrusion lines to ensure zero insulation pinholes.
01
Conductor Resistance Measurement:
Micro-ohmmeter testing verifies copper purity and wire cross-sectional tolerances per IEC 60228.
02
Shielding Braid Density Verification:
Optical coverage analysis confirms braid coverage meets or exceeds the specified percentage (>= 85%).
03
Oil & Chemical Resistance Test:
Insulation immersion in IRM 902 oil at 70°C for 4 hours to verify tensile strength retention.
04
High-Voltage Dielectric Testing:
2000 V AC testing for 5 minutes between conductor-to-conductor and conductor-to-shield.
05
MOQ, Lead Time & Export Packaging
Minimum Order Quantity (MOQ): 1,000 meters per conductor size for standard stock items; 3,000 meters for custom core counts, colors, or PUR sheath formulations.
Production Lead Time: 10 to 18 business days for container-load orders (50,000 m - 200,000 m).
Export Packaging Options:
100m / 200m plastic film coils in heavy-duty export cartons on wooden pallets.
500m / 1,000m non-returnable wooden or steel-wooden drums suitable for automatic pay-off racks.
Shipping Terms: FOB Shanghai / Ningbo / Qingdao; CIF, CFR, and DDP delivery options.
Our Certificates
FAQ
Get a Technical Quote & Sample Kit
Contact our technical sales engineers to request detailed datasheets, UL/CE test certificates, or physical sample spools for lab evaluation.
Email Us:marilyn.wang@jingwei-cable.com
Phone:+8618942901152 (Marilyn Wang)
Inquiry Response Time: Within 8 business hours (includes FOB/CIF unit pricing and packaging dimensions per drum).
As one of the leading control cable manufacturers in China, we warmly welcome you to buy bulk durable control cable made in China here from our factory. All cables are with high quality and competitive price. For pricelist and free sample, contact us now.
Motor Control Cable, Multi Core Electrical Cable, Single Core Dc Cable
